Electrostatic Self-Assembly Technique for Parallel Precision Alignment of Optical Devices

authored by
Martin Stucki, Christoph Schumann, Annika Raatz
Abstract

In precision assembly, the cost of machine technology increases significantly when high assembly accuracy is required (<15 μm). One reason is that higher accuracy with conventional automation technology requires much more precise and expensive machine components, such as bearings and actuators. Electrostatic self-assembly is a technique for the automatic alignment of micro-components without the need for precise machines and thus has the potential to reduce fabrication costs significantly. With this technique, electrodes are placed on the micro-components and the substrate. A low viscosity fluid is applied to the substrate and the components are roughly positioned. One pair of electrodes on the component faces one pair of electrodes on the substrate, equivalent to plate capacitors connected in series. If an alternating voltage is applied to the substrate electrodes, an electric field is formed. This results in electrostatic attraction in the transversal and lateral direction, which leads to an alignment of the components on the substrate. In this paper, we describe the structure design process for electrostatic self-assembly. Instead of micro-components, we use a rectangular glass wafer with a length of 125 mm. Within two test series, we prove that the existing technique is also suitable for a larger scale.

Organisation(s)
Institute for Assembly Technology and Robotics
PhoenixD: Photonics, Optics, and Engineering - Innovation Across Disciplines
Type
Conference contribution
Pages
468-477
No. of pages
10
Publication date
2021
Publication status
Published
Peer reviewed
Yes
ASJC Scopus subject areas
Industrial and Manufacturing Engineering, Mechanical Engineering, Management of Technology and Innovation, Strategy and Management
Sustainable Development Goals
SDG 9 - Industry, Innovation, and Infrastructure
Electronic version(s)
https://doi.org/10.15488/11255 (Access: Open)